BHARAT GEARS LTD.

Auto Industry, Industrial
Client Bharat Gears Ltd.
Location Lonand, Maharashtra
Project Type Automobile Gear Manufacturing
Area 1,55,000 Sq. Ft. (Ph-I: 85,000 Sq. Ft. / Ph-II: 70,000 Sq. Ft.)
Services Architecture • Structural • MEP

Overview

Archicon Design designed a 1,55,000 sq. ft. automotive gear manufacturing facility for Bharat Gears Ltd., developed in two phases. The facility was planned around the client's manufacturing processes, ensuring efficient production flow, thermal zoning, and long-term operational performance.

The Challenge

Planning a manufacturing facility that minimizes heat transfer from high-temperature heat treatment operations while maintaining efficient process flow.

Our Solution

The heat treatment area was strategically separated from the machining zones using a landscaped buffer and utility block. This process-driven planning minimized heat transmission, improved employee comfort, and reduced cooling loads in adjacent production areas.

Key Design Features

1,55,000 Sq. Ft. Manufacturing Facility
Phase-Wise Development (2012 & 2018)
Process-Oriented Industrial Planning
Dedicated Gear Cutting & Grinding Areas
Separate Heat Treatment Zone
Landscape Buffer for Thermal Separation
Utility Block as Heat Barrier
Improved Shop Floor Environment
Reduced HVAC & Cooling Loads
Architecture • Structural • MEP Design

Business Value

By integrating thermal zoning into the facility layout, Archicon Design created a more comfortable and energy-efficient manufacturing environment. The optimized planning reduced heat transfer between production areas, lowered recurring HVAC costs, and improved operational efficiency—delivering long-term value for the client.

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