ENDURANCE TECHNOLOGIES PVT. LTD.

Auto Industry, Industrial
Client Endurance Technologies Ltd.
Location Chakan, Pune
Project Type Automotive Components Manufacturing
Area 90,000 Sq. Ft.
Services Architecture • Structural Design

Overview

Archicon Design designed a 90,000 sq. ft. aluminium alloy wheel manufacturing facility for Endurance Technologies in Chakan. The facility was planned around high-temperature casting and machining processes, with a strong focus on industrial ventilation, heavy equipment integration, and future expansion to support efficient and safe manufacturing operations.

The Challenge

Designing a manufacturing facility for high-temperature aluminium casting operations while managing heat, fumes, metal dust, and heavy industrial equipment.

Our Solution

The facility was engineered with process-specific zoning, increased roof heights, natural ventilation systems, and specialized structural provisions for furnaces, heavy overhead cranes, and centralized cooling infrastructure. The layout also accommodates future expansion without disrupting manufacturing operations.

Key Design Features

90,000 Sq. Ft. Manufacturing Facility
Aluminium Alloy Wheel Manufacturing Plant
18 m High Casting Shop
15 m High Machining Shop
Roof Monitors & Industrial Louvers for Natural Ventilation
Foundations for Furnaces, Process Tanks & Chimneys
750°C Furnace Foundation Design
8 m Deep Centralized Cooling Pit
Structure Designed for 15 MT & 10 MT Overhead Cranes
Future-Ready Expansion Planning

Business Value

By aligning the facility design with the manufacturing process, Archicon Design created a safe, efficient, and future-ready production environment. Optimized ventilation, specialized structural engineering, and expansion-ready planning improve operational performance, support heavy industrial processes, and reduce long-term infrastructure modifications.

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